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"MATON 400" high resistant repair fast setting mortar

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Product Description

MATON 400 is a cement based mixture designed for repair works which require quick hardening ability; monocomponent, resistant to hydrolysis, smooth, strengthened with polymeric and fiber substances. The product conforms to the requirements of the 039-2000 (TS 11140-1993) standard: “Adhesives – cement based (hydraulic conjunction), suitable for glazed, ceramic, and floor tiles”.

Fields of Application

This repair mixture can be applied in the following areas:

construction of sewage installations;
repair of walls in sewage installations and controlled passages;
repair of concrete elements of railway roads and platforms;
repair of concrete surfaces provided for pedestrians and vehicle traffic;
laying pavement stones.

Advantages

achieves high strength within short period of time for transport applications, as vehicle traffic on the treated surface may be allowed in one hour after the mortar laying;
reduces to minimum the risk of cracks due to quick hardening;
the product is mixed with water only, easily takes the form of mould when cast in molds;
shows high pressure resistance;
resistant to hydrolysis, shows high fluidity properties;
waterproof;
resistant to freezing and heating;

Method of application

Preparation of the surfaces. The surfaces to be treated with the MATON 400 product should be rigid, clean and dust-free, they should be totally free of any fat, rust, paraffin, and other substances deteriorating adhesive force. The areas having crumbles or cavities on the edges should be corrected to the maximum extent possible. In case there is spilled water on the surface, it should be sponged up, or the water flow should be stopped using İzoKontakt 1. Provide water saturation of the surface to be treated with the mixture, however there should not be free water remained on the surface.

Preparation of the mixture. Pour appropriate amount of water measured with a measuring device into the mixing container. Gradually add the MATON 400 product and prepare the mixture for 4 minutes using 400-600 RPM mixer. Mix again in approximately 4 minutes during 30-minute period, bringing the product to conditions ready for application.

Application. Spread the prepared mixture over the surface to obtain 10 – 50mm thick layer. Open the moulds in 15 minutes. In case thickness above 50mm is required, mix the MATON 400 product with fine filler (5-10mm) in 1/2 proportion (1kg of a filler per 2 kg of the powder).

Recommendations. The MATON 400 repair mixture should be used within 7 minutes at +200C temperature. Application and reaction rate of cement based systems can be affected by the ambient and soil temperatures and other conditions, including air humidity. Low temperature elongates the hydration period, and results in increase of the drying time and effective life. To provide full hardening of the material the ambient and soil temperatures should not drop below the specified minimum. When applied using fine filler, the substances should be dry mixed and added to the mixing container full of water. Amount of water in this mixture should not exceed 10%. The MATON 400 product may be applied on the soil. After use all hand tools and devices should be cleaned with water.

Consumption

The required amount of the powder mix consumed to obtain 1mm thick layer is 2 kg/m2.

Shelf Life and Storage Method

The product can be stored during 12 months packed in original sacks in dry and cold conditions. For the short storage period the sacks can be placed one upon the other in three layers. In case of long-term storage the product packages should not be laid one upon another. The product in unpacked sacks should be used within one week provided the required storage conditions are maintained.

Warnings

when using the product observe regulations of operational and personnel safety, wear appropriate protective clothing, safety gloves, glasses, and respirators;
taking into consideration that the product can cause allergic reactions and itch, take care to avoid contact of its components with skin or eyes, otherwise immediately rinse them with large amount of water and wash with soap;
in case you swallow the product, immediately consult a physician;
do not keep food products in the areas of the solution application;
keep the product away from children;

Warranty and technical support

information indicated in technical specifications is based on scientific and experimental data;
Matanat А company is responsible for the product quality only;
with the exception of cases of works executed under the supervision of the company specialists, Мatanat А company shall not be liable for any problems occuring due to improper use of the product by other persons;
the company reserves the right to make changes in its product in consequence of scientific-and-technical development;
for technical support and/or more information please do not hesitate to contact the Matanat А company!