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AUXILIARY PRODUCTS TO CONSTRUCTION OF UNDERGROUND

"MATON 200" mortar for structural repair works

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Product Description

MATON 200 is a cement based mixture designed for thixotropic structural repair works, monocomponent, strengthened with polymeric and fiber substances. The product conforms to the requirements of the 039-2000 (TS 11140-1993) standard: “Adhesives – cement based (hydraulic conjunction), suitable for glazed, ceramic, and floor tiles”.

Fields of Application

This repair mixture can be applied in the following areas:

repair of reinforced concrete elements;
protection of concrete from acids and salts;
repair of offshore constructions;
restoration and protection of underground parts of historical monuments;
repair of damages and correction of irregularities in high-strength concrete;
providing robust and strong layer of concrete, resistant to erosion;
providing floorings under light-weight and medium-weight loads, and repair of surfaces.

Advantages

the product is mixed with water only, easily applicable;
provides high adhesive ability to concrete surfaces;
shows high pressure resistance;
possesses high thixotropic properties;
waterproof;
resistant to freezing and opening;
resistant to acids, salts, and fats;
does not form cracks;

Method of application

Preparation of the surfaces. The surfaces to be treated with the MATON 200 product should be rigid, clean and dust-free, they should be totally free of any fat, rust, paraffin, and other substances deteriorating adhesive force. The areas having crumbles or cavities on the edges should be corrected to the maximum extent possible. Rust existing on the reinforcing fittings should be removed, in critical situations these fittings should be replaced with new ones. In case there is spilled water on the surface, it should be sponged up, or the water flow should be stopped using İzoKontakt 1. Provide water saturation of the surface treated with the mixture, however there should not be free water remained on the surface.

Preparation of the mixture. Pour appropriate amount of water measured with a measuring device into mixing container. Gradually add the MATON 200 product and prepare the mixture for 4 minutes using 400-600 RPM mixer. Mix again in approximately 4 minutes during 30-minute period, bringing the product to conditions ready for application.

Application. Apply the prepared product using a trowel or by means of spraying to obtain a 10 – 40mm thick layer is obtained. To obtain thicker layer wait for the first layer to dry, then apply the second layer the same manner. To obtain a smoother surface wait till water is soaked into the material, then splash additional amount of water on the surface using brush and flatten the surface using wooden trowel. When applying the product in the open area on large open surfaces, especially in the warm, dry and windy weather conditions, prevent evaporation of the solution during 24-48 hours using soaked cloth, duck fabric, or any other active solution.

Recommendations. Once prepared for repair works the MATON 200 repair mixture should be used within 30 minutes at +200C temperature. When the product is applied onto external surfaces they should be protected from direct sun rays, wind, rain and/or frost during 24 hours. Application and reaction rate of cement based systems can be affected by the ambient temperatures and humidity. Low temperature elongates the hydration period, and results in increase of the drying time and the effective life. To provide hardening of the product the ambient and surface temperatures should not drop below the specified minimum values. The product should not be used if there is a risk of contact with solutions having pH index value below 5.5. On large surfaces the finishing concrete layer should be applied. After application of the material a vibrator should be used. After use all hand tools and devices should be cleaned with water.

Consumption

The required amount of the product consumed to obtain 1mm thick layer shall be 1.94 kg/m2.

Shelf Life and Storage Method

The product can be stored during 12 months packed in original sacks in dry and cold conditions. For the short storage period the sacks can be placed one upon the other in three layers. In case of long-term storage the product packages should not be laid one upon another. The product in unpacked sacks should be used within one week provided the required storage conditions are maintained.

Warnings

When using the product observe regulations of operational and personnel safety, wear appropriate protective clothing, safety gloves, glasses, and respirators;
taking into consideration that the product can cause allergic reactions and itch, take care to avoid contact of its components with skin or eyes, otherwise immediately rinse them with large amount of water and wash with soap;
in case you swallow the product, immediately consult a physician;
do not keep food products in the areas of the solution application;
keep the product away from children;
parameters indicated above have been received on the basis of laboratory tests conducted in the ambient conditions of +230C±20C temperature and 50% + 5% humidity. Depending on the actual ambient conditions these parameters are subject to change.

Warranty and technical support

information indicated in technical specifications is based on scientific and experimental data;
Matanat А company is responsible for the product quality only;
with the exception of cases of works executed under the supervision of the company specialists, Мatanat А company shall not be liable for any problems occuring due to improper use of the product by other persons;
the company reserves the right to make changes in its product in consequence of scientific-and-technical development;
for technical support and/or more information please do not hesitate to contact the Matanat А company!